Why Creating Flow Is Difficult
So, life is good and all your problems and pains simply disappear by creating one-piece flow cells. Not by a long shot! In lean thinking, life will get tougher for a while—at least until you learn how...
Create Continuous Process Flow to Bring Problems to the Surface
Benefits of One-Piece Flow
When you try to attain one-piece flow, you are also setting in motion numerous activities to eliminate all muda (wastes). Let’s take a closer look at a few of the benefits of flow. Builds in Quality. ...
Takt Time: The Heart Beat of One-Piece Flow
In competitive rowing, a key position is the coxswain—the little person in the back of the boat who is calling “row, row, row.” He or she is coordinating the activities of all the rowers so they are r...
Why Faster Means Better in a Flow
Often we think that increasing the speed of a process means compromising quality, that faster is sloppier. But flow achieves just the opposite—it generally improves quality. We show one defective comp...
Traditional Mass Production Thinking
What is the ideal way to organize your equipment and processes? In traditional mass production thinking (the way most companies are organized), the answer seems obvious: group similar machines and sim...
Most Business Processes Are 90% Waste and 10% Value-Added Work
A good place for any company to begin the journey to lean is to create continuous flow wherever applicable in its core manufacturing and service processes. Flow is at the heart of the lean message tha...